MechAi + SageComms
On-premise engineering and AI · Built for repair shops

The AI technical assistant that sees, hears and solves in your shop. Hands-free, even at +85 dB.

Streamline service in your shop with a computer-vision system plus full-duplex voice in real time (<200 ms). Automatic integration with your manuals and predictive analytics on every vehicle. 100% local, secure and offline-capable.

On-premise deployment · Zero shop data leakage

The problem

Every hour with a vehicle stuck on the lift costs money. Why keep diagnosing blind?

When a complex failure shows up, time is against both your shop and the customer. Technicians waste minutes searching through paper manuals, decoding parts diagrams, and trying to be heard with the compressor running.

Extended downtime

Hours lost identifying an obscure component, waiting for the senior tech, or looking up the wrong manual.

Broken communication

Compressors, grinders, and running engines (+85 dB) make remote support and tech-to-tech consultations impossible.

Disconnected information

Technical manuals, bill of materials (BOM), diagrams and part numbers buried in drawers no one consults in time.

The solution

Meet MechAi: real AI for the technicians on your shop floor.

MechAi is a technical-assistance ecosystem combining advanced computer vision with real-time two-way voice. Built for the lift technician, it works hands-free and answers instantly while detecting failures on the engine.

Three-pillar diagram: noise shield at +85 dB for full-duplex voice, intelligent vision with YOLOv8 and Mask R-CNN, and a local on-premise brain running Ollama and Qdrant.
01

Active listening at +85 dB, no lag

A full-duplex voice stack on LiveKit lets the tech hold a natural conversation with the AI at less than 200 ms latency. Smart isolation filters engine, compressor and grinder noise so techs can operate hands-free, safely.

  • Hands-free mode triggered by proximity sensor.
  • "AI, [question]" commands fire instant searches.
  • Up to 50 technicians concurrently in the same shop.
<200ms

Full-duplex voice latency on LiveKit, against +85 dB of ambient noise.

02

From camera to manual in a second

The tech points the phone at the engine bay. MechAi identifies components, geometries and dimensions with YOLOv8 + Mask R-CNN. The system extracts the bill of materials (BOM) and automatically opens the OEM manual at the exact page of the affected part via OCR + RAG over your PDFs.

  • Real-time detection on modern European, Asian and American vehicles.
  • Part-number OCR straight from the box label.
  • RAG over ETKA, TecDoc and your own shop manuals.
03

Predictive maintenance, built in

We don't just solve the current failure. A Machine Learning module reads vehicle history, mileage, prior interventions and shop variables to predict when the next part will fail. You sell the work before the customer comes back upset.

  • Full vehicle history by VIN or plate.
  • Automatic alerts on suggested interventions.
  • Customer-facing reports backed by data, not gut feel.
−38%

Typical drop in rework once shops cross vehicle history with component-level detection.

For the technical lead

100% on-premise. Your shop data stays in your shop.

Your manuals, your customer data, the part numbers you use and every vehicle's history are the most valuable asset in the business. MechAi does not upload anything to the cloud and doesn't depend on outside internet connectivity.

Local processing

Ollama (LLM) + Qdrant (vector search) + PostgreSQL run on a dedicated server in the shop rack. No OpenAI, no Google, no Azure.

Network independence

If the internet drops, your shop keeps running. MechAi talks to shop devices over local Wi-Fi without depending on your ISP.

Zero data leakage

OEM manuals, photos of vehicles and your customer data never leave the server. Compliance without negotiating external policies.

Technical transparency

The engineering behind MechAi

No black box. These are the parts that make the system work.

Component Technology What it does in the shop
Object detection YOLOv8 Identifies specific engine components on the phone camera in real time.
Semantic segmentation U-Net Outlines geometries and affected areas: rust, leaks, deformations.
Instance segmentation Mask R-CNN Tells identical neighboring parts apart (plugs, cylinders, balancers) one by one.
Industrial OCR Tesseract + OCR-RAG Reads part numbers, box labels and VIN serials.
Full-duplex voice LiveKit SFU Two-way communication <200 ms in +85 dB environments, up to 50 concurrent techs.
Local LLM Ollama (Llama 3, Mistral) Reasoning over manuals without sending anything to the cloud.
Semantic search Qdrant (vector DB) RAG over your PDFs: ETKA, TecDoc, custom manuals. Cites exact page.
Data layer PostgreSQL 17 + pgvector Work orders, vehicle history, tool catalog with QR codes.
Backend FastAPI async +65 API endpoints, 4 roles (admin, shop manager, technician, customer).
Tech app React Native (iOS / Android) Hands-free mode via proximity sensor, offline mode with 24-h queue.
How we get started

How we deploy MechAi in your shop

Four steps. No surprises, no vague promises.

  1. Discovery and digitization

    We digitize your technical manuals, BOMs, diagrams and shop databases. Everything goes into an indexed RAG engine, ready for semantic search.

  2. Hardware deployment

    We install the physical server in the shop rack and configure the local network nodes. The unit is tested against your shop's actual Wi-Fi coverage.

  3. On-site calibration

    We tune the vision models and audio filtering to the noise specific to your shop. If your compressor has a distinctive thud, the model learns it.

  4. Go-live + onboarding

    Your team operates with real-time AI assistance from day one. We stay close during the first two weeks with direct support.

Close

Ready to cut shop downtime down to minutes?

Leave paper, lost manuals and shouted questions behind. Push your shop's efficiency, safety and predictability to the next level with local AI.

  • Live demo on a real engine in your shop. No slides.
  • Written quote within 48 hours.
  • No commitment. No card. No follow-up spam.

Or visit our development lab directly: thelio-ai.com.ar/#mechai